Nuclear Fuel Handling Equipment

Babcock has been successfully installing, designing and manufacturing fuel handling equipment for the global nuclear market for more than 50 years. With over 800 engineer and design specialists, we are in a unique position to offer you a first class nuclear fuel handling capability through all stages of the fuel cycle.

We have an unrivalled level of experience in the engineering and upgrading of fuel handling and storage systems; gained through our instrumental role in the completion of all major UK power station contracts. As the Original Equipment Manufacturer (OEM) for many of our clients, we are extremely proud of the in-depth knowledge that enables us to deliver highly practical and cost effective solutions.

For more details or to discuss your individual needs, please do not hesitate to contact us.

Core service features:

Feasibility studies, design and systems and component development.
We have engineered fuel handling systems for a wide variety of reactor types:

  • Gas-cooled reactors of Magnox, AGR and HTR types
  • Light water (PWR and BWR) and heavy water reactors
  • Fast reactors: liquid metal cooled 

Fuel handling systems have covered all stages of the fuel cycle and include:

  • New fuel handling
  • Reactor refuelling (on-load and off-load)
  • Handling to the storage facility
  • Road/rail transport systems
  • The fuel storage system capability includes both water storage pools and all forms of dry storage, including associated spent fuel handling systems
  • Design, development and supply of transport containers for irradiated fuel and active wastes to meet international transport regulations where necessary

Key customers:
United Kingdom Atomic Energy Authority
British Energy
For more, see Case Study below.

Case Study

Heysham 2 and Torness AGR Fuel Handling Machines
BNS Nuclear Services designed and constructed the Heysham 2 and Torness AGR Fuel Handling Machines. These significant projects, which were in many respects a 'twin' design, were completed in the 1980's, and followed on from previous projects on other British Energy AGR sites.

The completed structures, in excess of 800 ton each, were fully designed, analysed, detailed, fabricated, assembled and significantly works tested in BNS facilities in Bristol. They were then partially disassembled, shipped to site, re-assembled and commissioned by BNS Nuclear Services site technicians.

We were responsible for the entire M&E scope of these projects, which involved some considerable control system and building services requirements. Since handover to the client, we have remained involved at each site providing a through-life support service, obsolescence management and also forming eventual decommissioning strategies.

Dry Storage Facilities
BNS Nuclear Services developed and built the world's first power reactor Dry Storage Facility for spent fuel at Wylfa for Magnox. The company has since built two further innovative air-cooled storage facilities at the same station, and has designed and supplied the handling machinery and storage tubes for the MVDS at Fort St Vrain, Colorado, USA which was completed and handed over in 1991. Current contracts for Dry Fuel Stores include the Licensing and detail design, contracts for PAKS nuclear power station in Hungary and the National Experimental Engineering Laboratory in Idaho, USA.

Get in touch, email Liz Pulford

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or call +44 (0)1162 750 750

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